WIRED magazine is doing some cool, cool things this month related to animation. Namely, Disney animation! We’ll be featuring their features throughout the week, kicking off with this: a behind-the-scenes feature on the invention of Baymax, or at least his movie character form.
From inspiration from the original Baymax from classic Marvel comics to real-life robotics and even penguins and diapered toddlers, Disney artists worked hard to determine the most adorable, huggable and relatable robot we’ve probably ever seen. (Sorry, WALL-E… your dust-and-rust-covered shell doesn’t exactly encourage hugs).
Here are more photos from Big Hero 6 development. You can read more about it in this coming month’s WIRED and online about halfway through this article.

On [a] research trip, this one to the Carnegie Mellon University robotics lab, Hall saw a vinyl-covered robotic arm used for nursing functions, like wiping a patient’s face. In an instant, he realized that Baymax could be a caretaker robot. “Soft robotics was the big lightning bolt,” Hall says. ©2014 DISNEY. ALL RIGHTS RESERVED

On a research trip to Japan, Hall and the movie’s designers saw a traditional copper bell, the bottom of which was punctuated with two holes connected by a slit. That inspired Baymax’s facial features—it’s easy for the audience to project various emotions onto such a simple canvas. ©2014 DISNEY. ALL RIGHTS RESERVED

To help define Baymax’s bottom-heavy shape and endearing penguinlike waddle, animators looked at videos of a full-diapered toddler. ©2014 DISNEY. ALL RIGHTS RESERVED
Some of the photos above show a very different Baymax than the final product, but this proves an excellent point — in character design, revision keeps happening. Baymax could have been round. Hiro could have traveled by backpack, or Baymax, traveled by suitcase. Baymax could have been see-through and a clean freak and a number of other things that were cool, but Disney animators weren’t satisfied until they found the perfect product. May we always do the same in our own work.
- Courtney (HarmonicaCave)
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